This is the COMPLETE Service Repair Manual for the SKYTRAK 6036, 6042, 8042, 10042, 10054 Models Telescopic Forklifts. It contains deep information about maintaining, assembly, disassembly and servicing your SKYTRAK 6036, 6042, 8042, 10042, 10054 Models Telescopic Forklifts.
Serial Number:
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6036 & 6042:
S/N 0160045066 & After including 0160042742, 0160042747 & 0160042755
8042, 10042 & 10054:
S/N 0160045250 & After including 0160042754, 0160042762, 0160042877, 0160042911, 0160043185, 0160043220 & 0160043244 excluding 0160045255
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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Section 1 Safety Practices
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Safety Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Instructions
1.7 Safety Decals
Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information
2.2 Thread Locking Compound
2.3 Torque Charts
2.4 Specifications
2.5 Fluid Specifications
2.6 Fluid and Lubricant Capacities
2.7 Service and Maintenance Schedules
2.8 Lubrication Schedules
Section 3 Boom
3.1 Boom System Component Terminology
3.2 Safety Information
3.3 Boom System – Three Section (6036, 6042, 8042 & 10042)
3.4 Boom Assembly Maintenance
3.5 Boom System – Four Section (10054)
3.6 Boom Assembly Maintenance
3.7 Boom Extend and Retract Chains
3.8 Quick Attach Assembly
3.9 Boom Wear Pads
3.10 Forks
3.11 Troubleshooting
Section 4 Cab and Covers
4.1 Operator Cab and Covers Component Terminology
4.2 Operator Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation
Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology (6036)
5.2 Axle, Drive Shaft and Wheel Component Terminology (6042)
5.3 Axle, Drive Shaft and Wheel Component Terminology (8042)
5.4 Axle, Drive Shaft and Wheel Component Terminology (10042 & 10054)
5.5 General Information
5.6 Axle Assemblies
5.7 Axle Assembly and Drive Shaft Troubleshooting
5.8 Drive Shafts
5.9 Wheels and Tires
5.10 Brakes
5.11 Towing a Disabled Machine
Section 6 Transmission
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Transmission Specifications and Maintenance Information
6.4 Transmission Replacement
6.5 Transmission Troubleshooting
Section 7 Engine
7.1 Introduction
7.2 Engine Serial Number
7.3 Specifications and Maintenance Information
7.4 Engine Cooling System
7.5 Engine Electrical System
7.6 Fuel System
7.7 Engine Exhaust System
7.8 Air Cleaner Assembly
7.9 Engine Replacement
7.10 Isolation Coupler
Section 8 Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Hydraulic Pressure Diagnosis
8.4 Hydraulic Circuits
8.5 Hydraulic Reservoir
8.6 Hydraulic System Pump
8.7 Valves and Manifolds
8.8 Hydraulic Cylinders
Section 9 Electrical System
9.1 Electrical Component Terminology
9.2 Specifications
9.3 Safety Information
9.4 Fuses and Relays
9.5 Electrical System Schematics
9.6 Engine start circuit
9.7 Charging Circuit
9.8 Window Wiper/Washer Windshield Wiper Motor
9.9 Cab Heater and Fan
9.10 Solenoids, Sensors and Senders
9.11 Display Monitor and Gauges
9.12 Dash Switches
9.13 Troubleshooting
Section 10 Stabil-TRAK System and Boom Interlock System
10.1 Stabil-TRAK System Component Terminology
10.2 Boom Extend Interlock System Component Terminology (10054 Only)
10.3 Stabil-TRAK Description
10.4 Stabil-TRAK Operation
10.5 Boom Extend Interlock System Description
10.6 Boom Extend Interlock System Operation (10054 Only)
10.7 Stabil-TRAK System Test
10.8 Stabil-TRAK Boom Interlock Electrical Circuit Operation and Troubleshooting (6042/8042/10042).
10.9 Stabil-TRAK Boom Interlock Electrical Circuit Operation and Troubleshooting (10054)
10.10 Boom/Outrigger Interlock System Test
10.11 Stabil-TRAK Hydraulic Circuit Operation and Troubleshooting
10.12 Boom Extend System Hydraulic Circuit Operation and Troubleshooting
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** Model Specification: SKYTRAK 6036, 6042, 8042, 10042, 10054 Models Telescopic Forklifts
** Language: English
** Total Pages: 276
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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This QUALITY manual is 100 percents COMPLETE and INTACT,
no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.
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