This Manual includes two parts as showed below:
1. Komatsu PC4000-6 Hydraulic Mining Shovel Service Repair Manual
2. Komatsu PC4000-6 Hydraulic Mining Shovel Operation & Maintenance Manual
This manual contains deep information about maintaining, assembly, disassembly and servicing your Komatsu PC4000-6 Hydraulic Mining Shovel. it also help you realize peak performance through effective, economical and safe machine operation and maintenance. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
The service repair manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It Will Help The Operator or anyone Realize Peak Performance Through Effective, economical and safe machine operation and maintenance.
OPERATION & MAINTENANCE MANUAL CONTAINS:
=========
INTRODUCTION
1.1 CONTENTS OF THE BINDER
1.2 DIVISION OF THE BINDER
1.3 DESIGNATED USE OF THE SHOVEL
1.4 DELIVERY OF THE SHOVEL
1.5 EXPLANATION OF ABBREVIATIONS
1.6 TABLE OF CONTENTS
2. SAFETY
2.1 SAFETY INSTRUCTIONS
3. OPERATION
3.1 FOREWORD
3.2 CONSTRUCTION OF THE SHOVEL
3.3 OPERATORS CAB – CONTROLS
3.4 VEHICLE HEALTH MONITORING SYSTEM VHMS – HEALTH MONITOR
3.5 OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
3.6 MACHINERY HOUSE
3.7 ELECTRICAL EQUIPMENT IN CAB BASE
3.8 CHECKS BEFORE STARTING THE ENGINE
3.9 STARTING THE ENGINE
3.10 MOVING THE EXCAVATOR
3.11 SLEWING AND BRAKING THE SUPERSTRUCTURE
3.12 WORKING WITH THE ATTACHMENT
3.13 WORKING INSTRUCTIONS
3.14 PARKING THE EXCAVATOR
3.15 STOPPING THE ENGINE
3.16 OPERATION OF THE LUBRICATION SYSTEM
3.17 FIRE DETECTION AND SUPPRESSION SYSTEM
3.18 CENTRAL REFILLING SYSTEM
3.19 WORK ON THE LOADER ATTACHMENT
3.20 TRANSPORTATION AND LIFTING OF THE EXCAVATOR
3.21 RETRIEVAL PROCEDURE
3.22 EXCAVATOR STORAGE
3.23 TROUBLE SHOOTING
4. MAINTENANCE
4.1 FOREWORD
4.2 PRECAUTIONS FOR MAINTENANCE
4.3 FUEL AND LUBRICANTS
4.4 FILLING CAPACITIES
4.5 STANDARD TORQUE LIST
4.6 LUBRICATION AND MAINTENANCE SCHEDULE
4.7 WHEN NECESSARY
4.8 EVERY 10 OPERATING HOURS OR DAILY
4.9 EVERY 50 OPERATING HOURS OR WEEKLY
4.10 EVERY 250 OPERATING HOURS OR MONTHLY
4.11 EVERY 500 OPERATING HOURS OR MONTHLY
4.12 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTHS
4.13 EVERY 2000 OPERATING HOURS OR YEARLY
4.14 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
4.15 FIRE PREVENTION
4.16 WELD REPAIRS
Service Repair Manual Contains:
==========
1. Main assembly groups
2. Drive.
3. Hydraulic oil tank.
4. Hydraulic oil cooling.
5. Controlling.
6. Components
7. Main hydraulic pumps and pump regulation.
8. Operating hydraulic.
9. Hydraulic track tensioning system.
10. Hydraulic operated excess ladder
11. Central refilling system
12. Hints for the hydraulic circuit diagram
13. Hints for the electric circuit diagram
14 VHMS / ECS-T / ETM
15 Lubrication Systems
Troubleshooting Elektro Plan 897 888 40 (68 Pages)
Troubleshooting Hydraulic Plan 897 893 40 (9 Pages)
Troubleshooting Flowchart 897 894 40 (51 Pages)
Troubleshooting Flowcharts 898 688 40 (50 Pages)
=========
** Model Specification: Komatsu PC4000-6 Hydraulic Mining Shovel
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
=========
This QUALITY manual is 100 percents COMPLETE and INTACT,
no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.