This is the COMPLETE Service Repair Manual for the Clark GEX16, GEX18, GEX20s (4 Wheel), GTX16, GTX18, GTX20s (3 Wheel) Forklift Trucks. It contains deep information about maintaining, assembly, disassembly and servicing your Clark GEX16, GEX18, GEX20s (4 Wheel), GTX16, GTX18, GTX20s (3 Wheel) Forklift Trucks.
Models Covered:
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Clark GEX16 (4 Wheel) Forklift Truck
Clark GEX18 (4 Wheel) Forklift Truck
Clark GEX20s (4 Wheel) Forklift Truck
Clark GTX16 (3 Wheel) Forklift Truck
Clark GTX18 (3 Wheel) Forklift Truck
Clark GTX20s (3 Wheel) Forklift Truck
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking the Truck
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance Program
3. The PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Electric Circuit Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Motor Specifications And Descriptions
2. Drive Motors Overhaul
3. Pump Motor Overhaul
17 CONTACTORS
1. Contactors Specification and Overhaul
19 MOTOR CONTROLS
1. Description
2. Control Programming
3. Control troubleshooting
4. GEX Factory Control Settings
20 DRIVE AXLE
1. Specifications and Description of Drive Axle
2. Disassembly of Drive Axle
3. Disassembly of wheel Assembly
4. Adjustment
22 WHEELS AND TIRES
1. Wheels & Tires Specifications and Description
2. Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1. Brake System Specifications and Description
2. Service Brake Troubleshooting
3. Brake Pedal Linkage & Adjustments
4. Brake Bleeding
5. Pedal and Master Cylinder Service
6. Parking Brake Service
25 STEERING SYSTEM (GEX16-20s)
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column Removal and Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Axle Wheel Bearing Maintenance
and Adjustment
6. Steering Axle Removal and Replacement
7. Steer Cylinder Removal and Replacement
8. Steering Gear Overhaul
9. Steer Cylinder Overhaul
26 STEER SYSTEM (GTX16-20s)
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column Removal and Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Gear Overhaul
6. Steer Axle Service
7.Steering Gear Overhaul(ELH Optional)
29 HYDRAULIC SUMP, FILTERS, AND PUMP
1. Main Hydraulic System Specifications and
Description
2. Main Hydraulic Pump Troubleshooting
3. Main Hydraulic Pump Removal and Installation
30 HYDRAULIC SYSTEM
1. Hydraulic Control Valve/Lift Circuit
Specifications and Description
2. Hydraulic System Schematic
3. Hydraulic System Troubleshooting
4. Hydraulic Sysrem Pressure Checks and Adjust-
ments
5. Hydraulic Control Valve Removal and Replacement
6. Hydraulic Control Valve Overhaul
32 TILT CYLINDERS
1. Tilt Cylinder Specifications and Description
2. Checks and Adjustments
3. Tilt Cylinder Removal and Installation
4. Tilt Cylinder Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Trouble shooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks and
Shim Adjustment
5. Cylinder Removal, Shimming, Overhaul and
Replacement
6. Upright Chain Inspection, Adjustment and Replace-
ment
7. Fork and Carriage Removal and Replacement
8. Upright Removal and Replacement
38 COUNTERWEIGHT AND CHASSIS
1. Counterweight Specifications and Description
2. Counterweight Removal and Installation
3. Overhead Guard Removal and Installation
4. Floor Plate, Seat, and Seat Deck Removal and
Installation
40 SPECIFICATIONS
1. Nameplate and Decals
2. General Specifications
3. Hydraulic Fitting Tightening Procedure
and a Lot More…
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** Model Specification: Clark GEX16, GEX18, GEX20s (4 Wheel), GTX16, GTX18, GTX20s (3 Wheel) Forklift Trucks
** Language: English
** Total Pages: 425
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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This QUALITY manual is 100 percents COMPLETE and INTACT,
no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.
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