This is the COMPLETE Parts Manual for the Yale GLP20RF, GLP25RF, GLP20TF, GLP25TF, GLP30TF, GDP20RF, GDP25RF, GDP30RF, GDP20TF, GDP25TF, GDP30TF (E177) Forkift Trucks. Designed for the repair shops and individuals when ordering parts for their Yale Forkift Trucks. This Manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement. it Covers every part of your Yale GLP20RF, GLP25RF, GLP20TF, GLP25TF, GLP30TF, GDP20RF, GDP25RF, GDP30RF, GDP20TF, GDP25TF, GDP30TF (E177) Forkift Trucks inside and out. Tons of pictures and diagrams at your fingertips!
Parts Manual Contains:
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PETROL AND LPG ENGINE FE/F2
FIGURE 1-1 Engine Mount (Petrol and LPG) (FE/F2)
FIGURE 1-2 Exhaust (FE/F2)
FIGURE 1-3 Exhaust (Overhead)
FIGURE 1-4 Radiator and Hoses (FE/F2)
FIGURE 1-5 Cylinder Block (FE)
FIGURE 1-6 Cylinder Head (FE)
FIGURE 1-7 Crankshaft and Piston (FE)
FIGURE 1-8 Camshaft and Valves (FE)
FIGURE 1-9 Timing Gear Cover and Oil Sump (FE)
FIGURE 1-10 Manifold (FE)
FIGURE 1-11 Oil Pump and Filter (FE)
FIGURE 1-12 Electrical (FE)
FIGURE 1-13 Fuel (FE)
FIGURE 1-14 Cooling (FE)
FIGURE 1-15 Flywheel (FE/F2)
FIGURE 1-16 Cylinder Block (F2)
FIGURE 1-17 Cylinder Head (F2)
FIGURE 1-18 Crankshaft and Piston (F2)
FIGURE 1-19 Camshaft and Valves (F2)
FIGURE 1-20 Timing Gear Cover and Oil Sump (F2)
FIGURE 1-21 Manifold (F2)
FIGURE 1-22 Oil Pump and Filter (F2)
FIGURE 1-23 Electrical (F2)
FIGURE 1-24 Fuel (F2)
FIGURE 1-25 Cooling (F2)
FIGURE 1-26 Crankshaft and Piston (GM 3.0L)
FIGURE 1-27 Camshaft and Oil Sump (GM 3.0L)
FIGURE 1-28 Cylinder Head (GM 3.0L)
FIGURE 1-29 Flywheel (GM 3.0L)
FIGURE 1-30 Engine Mount (GM 3.0L)
FIGURE 1-31 Exhaust (GM 3.0L)
FIGURE 1-32 Cooling (GM 3.0L)
FIGURE 1-33 Radiator and Hoses (GM 3.0L)
FIGURE 1-34 Electrical (GM 3.0L)
DIESEL ENGINE XA/HA
FIGURE 2-1 Engine Mount (XA/HA)
FIGURE 2-2 Exhaust (XA/HA)
FIGURE 2-3 Soot Trap (XA/HA)
FIGURE 2-4 Upswept Exhaust (XA/HA)
FIGURE 2-5 Radiator and Hoses (XA/HA)
FIGURE 2-6 Flywheel (XA/HA)
FIGURE 2-7 Cylinder Block (XA/HA)
FIGURE 2-8 Cylinder Head (XA/HA)
FIGURE 2-9 Camshaft and Valves (XA/HA)
FIGURE 2-10 Crankshaft and Piston (XA/HA)
FIGURE 2-11 Timing Gear Cover and Oil Sump (XA/HA)
FIGURE 2-12 Oil Pump and Filter (XA)
FIGURE 2-13 Oil Pump and Filter (HA)
FIGURE 2-14 Manifold (XA/HA)
FIGURE 2-15 Fuel System (XA/HA)
FIGURE 2-16 Nozzle Holder (XA)
FIGURE 2-17 Nozzle Holder (HA)
FIGURE 2-18 Injection Pump (XA/HA)
FIGURE 2-19 Cooling System (XA/HA)
FIGURE 2-20 Engine Electrical System (XA/HA)
3.0L PETROL AND LPG ENGINE
FIGURE 3-1 Crankshaft and Piston
FIGURE 3-2 Camshaft and Oil Sump
FIGURE 3-3 Cylinder Head
FIGURE 3-4 Flywheel
FIGURE 3-5 Engine Mount
FIGURE 3-6 Muffler And Exhaust Pipe
FIGURE 3-7 Upswept Exhaust
FIGURE 3-8 Cooling
FIGURE 3-9 Radiator and Hoses
FUEL
FIGURE 4-1 LPG Tank (=> S/N E177B-04439)
FIGURE 4-2 LPG Tank (S/N E177B-04440 =>)
FIGURE 4-3 Fuel (LPG)
FIGURE 4-4 Fuel (GM 3.0L LPG)
FIGURE 4-5 Fuel (3-Way Purifier)
FIGURE 4-6 Fuel (Petrol)
FIGURE 4-7 Fuel (GM 3.0L Petrol)
FIGURE 4-8 Fuel (Diesel)
FIGURE 4-9 Filter and Lock-Off Valve (LPG)
FIGURE 4-10 LPG Converter Assy (=> S/N E117B-04515)
FIGURE 4-11 LPG Converter Assy (S/N E117B-04516 =>)
FIGURE 4-12 Governor (FE)
FIGURE 4-13 Governor (F2)
FIGURE 4-14 Carburettor (FE)
FIGURE 4-15 Carburettor (=> S/N E177B-045515)
FIGURE 4-16 Carburettor (LPG) (=> S/N E177B-04515)
FIGURE 4-17 Carburettor (LPG) (S/N E177B-04516 =>)
FIGURE 4-18 Air Filter (FE/F2)
FIGURE 4-19 Air Filter (GM 3.0L)
FIGURE 4-20 Air Filter (Diesel)
FIGURE 4-21 Throttle Linkage (XA,HA,FE,F2)
FIGURE 4-22 Throttle Linkage (GM 3.0L)
ELECTRICAL SYSTEM
FIGURE 5-1 Electrical (FE, F2) (Petrol and LPG)
FIGURE 5-2 Electrical (GM 3.0L Petrol)
FIGURE 5-3 Electrical (GM 3.0L LPG)
FIGURE 5-4 Electrical (Diesel)
FIGURE 5-5 Electrical (3-Way Purifier)
FIGURE 5-6 Cowl Electrical (XA, HA, FE, F2)
FIGURE 5-7 Cowl Electrical (GM 3.0L)
FIGURE 5-8 Cowl Harness (=> SN E177B15637U)
FIGURE 5-9 Cowl Harness (SN E177B15638U =>)
FIGURE 5-10 Cluster Harness (=>SN E177B15637U)
FIGURE 5-11 Harness (Lighting)
FIGURE 5-12 Engine Harness (Diesel)
FIGURE 5-13 Chassis Wire Harness (XA, HA, FE, F2)
FIGURE 5-14 Chassis Wire Harness (GM 3.0L)
FIGURE 5-15 Engine Harness (XA, HA, FE, F2)
FIGURE 5-16 Engine Harness (GM 3.0L LPG Standard)
FIGURE 5-17 Engine Harness (GM 3.0L LPG with MSTS)
FIGURE 5-18 Engine Harness (GM 3.0L LPG Petrol)
FIGURE 5-19 Wire Harness
FIGURE 5-20 Distributor (XA, HA, FE, F2)
FIGURE 5-21 Distributor (GM 3.0L)
FIGURE 5-22 Alternator (XA, HA, FE, F2)
FIGURE 5-23 Alternator (GM 3.0L)
FIGURE 5-24 Starter Motor (FE/F2)
FIGURE 5-25 Starter Motor (XA/HA)
FIGURE 5-26 Instrument Panel
FIGURE 5-27 Lights (=> S/N E177B-11896)
FIGURE 5-28 Lights (S/N E177B-11896 =>)
FIGURE 5-29 Electrical – Starter
HYDRAULIC SYSTEM
FIGURE 6-1 Hydraulic
FIGURE 6-2 Hydraulic (GM 3.0L)
FIGURE 6-3 Hydraulic Pump (Single Gear)
FIGURE 6-4 Hydraulic Pump (Double Gear)
FIGURE 6-5 Flow Valve (=> S/N E177B-04501)
FIGURE 6-6 Flow Valve (S/N E177B-04501 =>)
FIGURE 6-7 Tilt Cylinder
FIGURE 6-8 Valve Attaching Parts (Three Function)
FIGURE 6-9 Valve Attaching Parts (Four Function)
FIGURE 6-10 Valve (Three Function)
FIGURE 6-11 Valve (Four Function)
CONTROL
FIGURE 7-1 Brake Pedal Linkage
FIGURE 7-2 Brake
FIGURE 7-3 Brake Lines
FIGURE 7-4 Brake Master Cylinder
FIGURE 7-5 Park Brake
FIGURE 7-6 Shift Lever
TRANSMISSION
FIGURE 8-1 Transmission
FIGURE 8-2 Clutch-Forward and Reverse
FIGURE 8-3 Differential
FIGURE 8-4 Valve (Transmission)
FIGURE 8-5 Pump Drive
FIGURE 8-6 Transmission Cooling
FIGURE 8-7 Transmission Cooling (GM 3.0L)
FIGURE 8-8 Drive Axle
STEERING SYSTEM
FIGURE 9-1 Steering Column
FIGURE 9-2 Trail Axle Assy
FIGURE 9-3 Orbitrol Unit
FIGURE 9-4 Steering Cylinder
FRAME
FIGURE 10-1 Frame and Floorplates
FIGURE 10-2 Hood
FIGURE 10-3 Hood Liner
FIGURE 10-4 Counterweight
FIGURE 10-5 Seat Assy
FIGURE 10-6 Full Suspension Seat
FIGURE 10-7 Labels and Paint
FIGURE 10-8 Low Noise
MAST – TWO-STAGE LFL
FIGURE 11-1 Outer Mast
FIGURE 11-2 Inner Mast (B507 => 8/95)(B562 => 6/95)
FIGURE 11-3 Inner Mast (B507 8/95 =>)(B562 6/95 =>)
FIGURE 11-4 Lift
FIGURE 11-5 Cylinder (20-25RF)
FIGURE 11-6 Cylinder (30TF)
FIGURE 11-7 Carriage (Six Roller)
FIGURE 11-8 Header Hose
MAST – TWO-STAGE FFL
FIGURE 12-1 Outer Mast
FIGURE 12-2 Inner Mast
FIGURE 12-3 Main Lift
FIGURE 12-4 Free-Lift (B509 6/95 =>)(B564 8/95 =>)
FIGURE 12-5 Main Cylinder (Left Hand)
FIGURE 12-6 Main Cylinder (Right Hand)
FIGURE 12-7 Lift Cylinder
FIGURE 12-8 Lift Cylinder
FIGURE 12-9 Carriage
FIGURE 12-10 Header Hose
MAST – THREE STAGE FFL
FIGURE 13-1 Outer Mast
FIGURE 13-2 Intermediate Mast (B508 => 6/95)(B563 => 8/95)
FIGURE 13-3 Intermediate Mast (B508 6/95 =>)(B563 8/95 =>)
FIGURE 13-4 Inner Mast (=> B508B-11568)(B563B-6156)
FIGURE 13-5 Inner Mast (B508B-11568 =>)(B563B-6156 =>)
FIGURE 13-6 Main Lift
FIGURE 13-7 Free-Lift (B508 => 6/95)(B563 => 8/95)
FIGURE 13-8 Free-Lift (B508 6/95 =>)(B563 8/95 =>)
FIGURE 13-9 Main Cylinder (Left Hand)
FIGURE 13-10 Main Cylinder (Right Hand)
FIGURE 13-11 Lift Cylinder
FIGURE 13-12 Carriage (=> B508B-11568)(=> B563B-6156)
FIGURE 13-13 Carriage (B508B-11568 =>)(B563B-6156 =>)
FIGURE 13-14 Header Hose
FORKS & BACKREST & MAST INSTALLATION
FIGURE 14-1 Load Backrest Extension
FIGURE 14-2 Mast Installation (=> S/N E177B06167S)
FIGURE 14-3 Mast Installation (S/N E177B06168S =>)
FIGURE 14-4 Forks (20-25 RF)
FIGURE 14-5 Forks (30TF)
OPTIONAL EQUIPMENT
FIGURE 15-1 Lifting Eye
FIGURE 15-2 Sideshift Carriage (977mm)
FIGURE 15-3 Sideshift Carriage (1067mm)
FIGURE 15-4 Sideshift Carriage (1219mm)
FIGURE 15-5 Sideshift Cylinder
FIGURE 15-6 Tyre and Wheel (Drive Wheel)(20-25RF)(7.00X12)
FIGURE 15-7 Tyre and Wheel (Drive Wheel)(20-25RF)(7.00X12)
FIGURE 15-8 Tyre and Wheel (Drive Wheel)(30TF)(28X9-15)
FIGURE 15-9 Tyre and Wheel (Drive Wheel)(30TF)(28X9-15)
FIGURE 15-10 Tyre and Wheel (Steering)
FIGURE 15-11 Tyre and Wheel (Steering)(6.00X9)(20-25RF/TF)
FIGURE 15-12 Tyre and Wheel (Steering)(6.50X10)(30TF)
FIGURE 15-13 Beacon Lamp
FIGURE 15-14 Strobe Light
FIGURE 15-15 Drive, Turn and Rear Lights
FIGURE 15-16 Spotlight
FIGURE 15-17 Backup Alarm
FIGURE 15-18 Fire Extinguisher
FIGURE 15-19 Mirror
INDEX
NUMERICAL INDEX
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Model Specification: Yale GLP20RF, GLP25RF, GLP20TF, GLP25TF, GLP30TF, GDP20RF, GDP25RF, GDP30RF, GDP20TF, GDP25TF, GDP30TF (E177) Forkift Trucks
Language: English
File Format: PDF
Requirements: Adobe PDF Reader & WinZip
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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